Pile and Soil Stiffness: Choosing the right Steel Cross Section fitting to the local Soil Situation is a crucial Parameter for Pile Design

engPile stiffness and soil stiffness are crucial parameters for pile design. Soil stiffness cannot be calculated, and rough estimates can deviate significantly from reality, which has a negative impact on pile design. Thus Pile load tests (“POT”) are a must in both terms of safety and economics. In regard to the later: If a pile is deemed to be to short to suscept the lateral structural loads arising from wind load for example it won’t help and will mean a waste of material cost, if the pile is elongated, but is not stiff enough to transfer the loads into deeper, firmer soil layers… In this case, it may be necessary, for example, to choose a stiffer pile cross-section so that the pile embedment depth can be reduced in order to optimize both pile safety and material consumption. This way to restore a good balance between the technical and economic perspectives—and satisfy both: Engineers and business administrators.

Three different pile cross sections (example)

Three different pile cross sections (example)

In the image below, the left rod and the right rod symbolize piles with different degrees of rigidity; these piles could be driven piles or screw foundations, for example.

Pile stiffness, length, and subgrade modulus: Illustrative model explaining the interaction between these three parameters

Pile stiffness, length, and subgrade modulus:  Illustrative model explaining the interaction between these three design parameters

While the left pile is a brand-new pile installed in the ground, the pile on the right shows that if the pile cross-section is too thin, i.e., not rigid enough, or has been weakened by corrosive processes over the years, the deflections can increase dramatically in comparison to each other under identical horizontal loads. This can become a problem, for example, when piles with different stiffnesses occur alternately: If, for example, foundations with different stiffnesses are located under a solar table, this can even lead to load shifting resulting in a zipper effect with overload of the stiffer pile foundations. Furthermore, it shows, that (a) the steel at the tip of the pile is wasted material if it doesn’t contribute to the load bearing and (b) in the event of load reversal, weakened pile stiffness can also lead to dynamic effects if the weakened stiffness is a matter of corrosion in the joints of a screw foundation which might lead to reswinging due to increased play and thus a change from static to dynamic loading when load direction changes from South to North direction for instance.

For this reason, AquaSoli uses pile load tests to precisely examine the bending stiffness of the pile-soil system and determines the corrosiveness and thus the risk of rust through on-site soil samples and subsequent laboratory tests.

Pre-Site Assessment Evaluation And Feasibility Reports

Pre-Site Assessment Evaluation And Feasibility Reports

 

Plan for project success with a bench top geotechnical evaluation and conceptual design prior to site visits.

Sample project location

Vet sites, plan field investigations, compare conceptual design, estimate production and development cost without setting foot on site.  Starting with an address and 10 years of experience, AquaSoli can remotely produce planning level site assessments, designs and estimates.

 

Topographical overlay

Pre-Site Assessment Reports provide:

  • Foundation forecasts
  • Deployable areas for PV
  • Conceptual layout
  • Production estimates
  • Development cost estimates

 

Soils map

Based on research and evaluation of regional and local geology as well as a 1000 project database AquaSoli can characterize soils and terrain to predict foundation requirements.  With slope and grade analysis we can estimate deployable area, row spacing and production capacity.  These elements provide the basis for generating a terrain specific conceptual layout and BOM.  With the clients own evaluation criteria and cost assumptions we can provide planning level development costs.

Reports can include siting evaluation, utility proximity and capacity and “soft costs” like land use and public opinion.  They can reflect custom rack specifications.  Alternatively, they can be scoped to provide limited features like geotechnical evaluation and foundation forecast only or analysis of deployable area.

Shade analysis

Vet multiple sites for development feasibility or evaluate alternative conceptual designs and optimize production potential.  Pre-Site Assessment results including layouts, can be directly incorporated into detailed design so there are no lost resources.

Want to learn more? – Contact us at info@aquasoli.com or call +1 415 230 2062