AquaSoli Geotechnical Services – Our expertise explained in brief (Part 2 of 3)

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Load Tests

According to all technical rules and standards for pile foundations the most efficient investigation for the foundation design is load tests on site with the projected piles.

 

The piles are installed on site whereas the duration of installation can be measured. Installation difficulties or obstructions are identified.

After installation, load tests are performed in axial compression, axial tension and horizontal direction. The resistances of the piles are measured directly and the foundation design can be done.

Geological & Geotechnical Survey

With the evaluation of direct outcrops (drillings or excavated pits), indirect methods (dynamic probing or SWS Test) on site with the corresponding laboratory work the building ground parameters can be determined.

Soilmechanical Laboratory

Soilmechanical Laboratory

Corrosion Analysis

The evaluation of the Corrosion potential of soil has become a very important part of foundation design. The corrosivity depends on the chemical and physical parameters of the soil. AquaSoli performs the necessary analyses and determines the aggressiveness of the soil towards steel and concrete.

AquaSoli Planning Services – Our expertise explained in brief (Part 1 of 3)

eng

Preliminary Layout: Fast and economic

In the first step, it is often necessary to get an impression of a potential new project. A decision has to be made on whether it is worth pursuing the project further or not.

In this step it is required to keep the efforts and costs as small as possible. Therefore we provide preliminary module layouts based on (public) available terrain data.

This preliminary layout can be done for a low budget, but is already detailed enough for estimating the quality of a potential PV-plant and executing a cost-benefit analysis.

 

Detailed 3D Layout Plan

Planning PV-parks, including all necessary parameters is a very complex process. The optimal design is affected by:

 

  • Table Configuration
    • Module type
    • Arrangement of modules
    • Inclination of modules
    • Single post or double post system
    • Fixed tilt system or tracker
    • Azimuth
  • Sun Angle which depends on
    • Geographic position
    • Date
    • Time
  • Tolerable grade of row-to-row shading
  • Presence of shading objects
  • Topography
  • Electrical parameters like
    • String length
    • Inverter size and location
    • Transformer size and location
    • Cable trenches
  • Clearance parameters, necessary for construction and maintenance
    • Minimum row-to-row distance
    • Construction and Maintenance roads

 

All these parameters are considered in our layouts. AquaSoli’s planning team comprises electrical, civil and environmental engineers.

Equipped with a wide range of tools and applications and a great knowhow our team performs complete shading simulations to adjust the layout and find the optimal solution and to reach the target defined together with the client.

 

 

Digital Terrain Model

The digital terrain model (DTM), together with the geographic location is the basis for our layout planning.

For final layout planning, an exact digital terrain model is required in order to display the terrain conditions as detailed as possible. The surface of the terrain is scanned on site by a geodetic survey.

Common approaches for geodetic site surveys include:

  • GPS measurement
  • Photogrammetric drone survey

Both services are provided by AquaSoli. Based on data collected by a geodetic survey, a digital terrain model is created and analyzed with regard to slopes and directions. The DTM is used for detailed layout planning in 3D CAD software.

Digital_Terrain_Model

Digital Terrain Model

 

If the shape of the terrain does not fulfill the requirements for a beneficial PV-plant, we also offer grading plans for adjusting the terrain by cut-and fill works.

 

Grading Plan

A flat or smoothly south sloped terrain is the most suitable for construction and efficiency of a PV-plant.

The available land for solar often cannot meet these requirements. In order to prevent a complicated construction phase and an ineffective PV plant caused by big distances between the rows or big losses by shading, it is often the best solution to adjust the land according to the requirements.

The execution of the grading plans is carried out by AquaSoli according to the requirements of clients and authorities. Aquasoli uses 3D CAD Software to plan the optimal Cut-and Fill Design based on a digital terrain model. Cut- and fill volumes are determined with high accuracy.

 

Cut & Fill Plan

Cut & Fill Plan

Drainage Design

A working drainage system is recommended for all PV plants – especially for graded terrain. AquaSoli performs the design of this drainage system, consisting of drainage channels and ponds. The layout and dimensioning of drainage channels and ponds are based on the digital terrain model. Requirements of clients and authorities and rain fall data are considered.

 

Construction- and Maintenance-Roads

In order to ensure a smooth construction phase, a working infrastructure with roads and storage areas is required. Also after finishing construction maintenance-roads are necessary.

Depending on the soil conditions and the intensity of traffic, AquaSoli designs the structure of the maintenance- and construction-roads and storage areas.

Erosion Protection

Heavy rainfall can cause erosion of the surface. To prevent expensive improvements of erosion and resulting damages of structures, AquaSoli performs the design of erosion protection considering the slope of terrain, soil conditions and rainfall intensity.

 

Electrical layout and String Plan

Positioning of electrical components like combiner boxes, inverter, and transformer, as well as planning the string configuration is carried out by AquaSoli.

We consider in our electrical planning economical and technical aspects and have the target to save cable length and reduce cable losses.

Cable Trench Design

Based on the electrical layout and string plan we can arrange the cable trench layout as well as the arrangement of cables within the trenches and the resulting size of the trenches.

We provide the cable trench layout and cross-sections of cable trenches.

Single Line Diagram

Single-line diagrams, which represent the electrical hierarchy of DC- and AC-rated power systems in PV plants, are a key output in the electrical planning phase. AquaSoli prepares a single-line diagram showing the proper power distribution path from the incoming power source to each sub-component, and includes the rate and size of all electrical equipment, their circuit conductors and protective devices.

 

Stake Out Plan

After layout planning has been completed and before construction can start, it is necessary to mark the positions of arrays, stations, fences, roads and other construction elements on site.

Therefore, we provide stake out plans for marking the locations of specific points like pile’s locations or corners of stations.

Stake Out Plan

Stake Out Plan

Staking Out

Staking out of specific positions on site is supplied by AquaSoli.

With GPS surveying device, we can mark all necessary locations on-site according to the layout and stake-out plan with an accuracy of a few cm.

Staking our via terrestrial GPS

Staking out via terrestrial GPS

20 years AquaSoli – The anniversary seminar during InterSolar 2023 was well attended / Das Jubiläumsseminar zur InterSolar 2023 war gut besucht

JUBEL

eng

The AquaSoli Solarengineering Team is happy together with our customers about the successful anniversary seminar on 15th of June 2023. Enjoy together with us the photo gallery:

deutschDas AquaSoli Solarengineering Team freut sich gemeinsam mit unseren Kunden über das gelungene Jubiläumsseminar vom 15.6.2023. Genießen Sie gemeinsam mit uns die Fotostrecke:

Catering_Team

CEO Jürgen Schmid & Catering Team: Carl, Sarah, Natalia

 

The special non-alcoholic drink of the day in AquaSoli logo colors red and blue …

Der besondere alkoholfreie Drink des Tages in den AquaSoli-Logofarben rot und blau…

AquaSoli - Drinks

… mixed by our bartender Simon

…gemixt von unserem Bartender Simon …

BartenderAuditorium_Aondio2_

Aondio3

Dr.-Ing. Aondio talks about the structural analysis of mounting systems and the latest achievements in the structural analysis of PV mounting systems.

Dr.-Ing. Aondio spricht über die statische Berechnung von Montagesystemen und die neuesten Errungenschaften bei der statischen Berechnung von PV-Montagesystemen

Prof_RuscheweyhProf_Ruscheweyh2

Prof. Dr.-Ing. Ruscheweyh talks about the further development of wind load approaches in photovoltaics

Prof. Dr.-Ing. Ruscheweyh referiert über die Weiterentwicklung der Windlastansätze in der Photovoltaik

Auditorium_Aondio

Our distinguished guests – customers and partners – engage in lively discussions with our speakers.

Unsere verehrten Gäste – Kunden und Partner – diskutieren angeregt mit unseren Referenten.

Red_and_Blue

Together with our customers & partners we look forward to the next two decades of commitment to renewable energy!

Gemeinsam mit unseren Kunden und Partnern freuen wir uns auf die nächsten zwei Jahrzehnte Einsatz für Erneuerbare Energie!

Join AquaSolis Anniversary Seminar at InterSolar 2023 in Munich

JUBEL

eng

The AquaSoli Solarengineering Team is pleased to celebrate together with you 20 years of project experience in a Bavarian way
and invites you for Thursday, 15.6.2023, to a
Technical Seminar & Bavarian lunch

Start: 10 am
End:    1 pm

Program:

09:30 am – Pick-up of guests at the Intersolar trade fair with shared taxis
& Welcome by Jürgen Schmid, Managing Director of AquaSoli

10:00 am  –  Dipl.-Ing. Jürgen Schmid:
„Damage prevention in geotechnical engineering of ground-mounted PV systems“

10:30 am – Prof. Dr.-Ing. Aondio:
„Economic efficiency through proximity to reality –
Latest achievements in the structural analysis of PV mounting systems“

11:00 am – M.Eng, Dipl.-Ing. (FH) J. King:
„Atmospheric and terrestrial corrosion of PV ground-mounted steel structures“

11:30 am – Prof. Dr.-Ing. Ruscheweyh:
„Further development of wind load approaches in photovoltaics“

 12:00 am – Bavarian lunch

0:45 pm – Shuttle bus back to the InterSolar exhibition

1:00 pm – Arrival at the InterSolar exhibition

GUAD

Registration requested by June 9 by email to charlotte.bachmann@aquasoli.com

AquaSoli-JubiläumsSeminar zur InterSolar 2023 in München

Aside

JUBEL

German Flag

deutsche Fassung

Das AquaSoli Solarengineering Team freut sich gemeinsam mit Ihnen 20 Jahre Projekterfahrung auf bayerische Art zu feiern
und lädt Sie für Donnerstag, den 15.6.2023, zu
Fachseminar & Bayerischem Mittagessen
ein.

Start: 10 Uhr
Ende: 13 Uhr

Programm:

09:30 Uhr – Abholung der Gäste an der Intersolar-Messe mit Sammeltaxis
& Begrüßung durch Jürgen Schmid, Geschäftsführer von AquaSoli

10:00 Uhr  –  Dipl.-Ing. Jürgen Schmid:
„Schadensvermeidung in der Geotechnik von PV-Freiflächenanlagen“

10:30 Uhr – Prof. Dr.-Ing. Aondio:
„Wirtschaftlichkeit durch Nähe zur Realität –
Neueste Errungenschaften bei der statischen Berechnung von PV-Montagesystemen

 11:00 Uhr – M.Eng, Dipl.-Ing. (FH) J. King:
„Atmosphärische und terrestrische Korrosion von PV-Freiflächen-Stahlkonstruktionen“

 11:30 Uhr – Prof. Dr.-Ing. Ruscheweyh:
„Weiterentwicklung der Windlastansätze in der Photovoltaik“

12:00 Uhr – Bayerisches Mittagessen

12:45 Uhr – Shuttlebus zurück zur InterSolar Messe

13:00 Uhr – Rückkunft auf der InterSolar Messe

GUAD

 

Anmeldung erbeten bis 9. Juni per email an charlotte.bachmann@aquasoli.com

Thermal Power Plant with Salt Energy Storage at Sicily – High Precision Foundation design for the mirror construction

Thermal Power Plant with Salt Energy Storage at Sicily – Delicate foundation design for a mirror structure with high-precision requirements

AquaSoli has supplied the foundation design for a new mirror power plant in Sicily. The foundations under the collector mirrors have to support dead weight, thermal expansion, wind and earthquake loads with tiny allowable deformations of a few millimeters (Fig. 1).

FokussierSpiegel_MirrorFocus

Figure 1 – Comparable Mirror Construction at preceding thermal Power Plant in Spain with AquaSoli as well in charge of the foundation engineering

This is a state-of-the-art mirror power plant with a salt storage system developed by AquaSoli’s customer FRENELL (Fig. 2), which operates on the basis of “FRENELLS Direct Molten Salt Technology”. In this technology, the molten salt serves as both heat transfer medium and storage medium.

The molten nitrate salts are heated directly in the collector field to up to 550 °C and stored in insulated tank systems. Due to the low specific costs of the tanks, their volume and salt content can be designed for up to 20 hours of full-load power generation. Due to the precise controllability and high system dynamics of the FRENELL CSP power plant design, the power plant output can be adapted to load changes in the grid within a very short time and continuous and demand-based solar power generation can be ensured around the clock.

 

Vergleichbare Anlage mit Salzspeicher - Comparable Plant with Salt Storage

Figure 2 – Comparable Plant including Salt Storage

The special requirement for AquaSoli is the extremely low permissible deformations of the foundations (Fig. 3) during operation of the mirrors. This is the only way to sustainably direct the sun’s rays from the high-precision adjusted collector-mirror construction precisely onto the salt solution in the collector tube.

AquaSoli and Frenell have been working together on the geotechnical tasks of these ThermoSolar power plants for about a decade. This was preceded by joint power plant projects and planning in Spain (Fig. 1), Chile and India (Fig. 2), among others.

 

PanoramaAufnahme der ThermoSolarBaustelle während der Tests

Bild 3 – Panoramic View of the construction site “Bilancia 1” during the execution of geotechnical Tests by AquaSoli [Photo: AquaSoli]

At the end of 2021, the financing of the FRENELL-developed CSP power plant project Bilancia 1 (Fig. 4) in Sicily could be concluded with the Swiss utility EBL (Genossenschaft Elektra Baselland) (www.ebl.ch) and Swiss Life Management (www.swisslife-am.com) as investors. The CSP power plant is based on FRENELL’s liquid salt-based Fresnel collector technology and has an electrical capacity of 4 MW. The integrated thermal energy storage system has a capacity of 15 full load hours. With Bilancia 1, FRENELL thus consolidates its market success of storage-based CSP power plants and has opened another chapter in the long-standing and trusting cooperation with AquaSoli (Fig. 5).

Fundamentbau für das Kraftwerk Bilancia 1 auf Sizilien [Foto: Frenell]

Bild 4 – Foundation construction for Power Plant Bilancia 1 in Sicily [Photo: Frenell]

Von AquaSoli beim Fundamentbau für das Kraftwerk Bilancia 1 auf Sizilien durchgeführte Eignungsprüfung und Qualitätssicherung [Foto: Frenell]

Bild 5 – Suitability testing and quality control carried out by AquaSoli during foundation construction for the Bilancia 1 power plant in Sicily [Foto: Frenell]

Wärmekraftwerk mit Salzenergiespeicher auf Sizilien – Hochpräzise Fundamente für Spiegelkonzentratoren

Wärmekraftwerk mit Salzenergiespeicher auf Sizilien – AquaSoli fertigt Fundamententwurf für Spiegelkonstruktion mit hochgenauen Anforderungen

AquaSoli hat für ein neues Spiegelkraftwerk auf Sizilien das Fundamentdesign geliefert. Die Fundamente unter den Kollektorspiegeln müssen mit winzigen zulässigen Verformungen von wenigen Millimetern Eigengewicht, Wärmeausdehnungen, Wind- und Erdbebenlasten abtragen (Bild 1).

FokussierSpiegel_MirrorFocus

Bild 1 – Vergleichbare Spiegelkonstruktion bei Vorgänger-Spiegelanlage in Spanien – Aauch hier hatteAquaSoli das Fundamentdesign durchgeführt

Es handelt sich um ein hochmodernes Spiegelkraftwerk mit einem von AquaSolis Kunden FRENELL entwickelten Salzspeicher (Bild 2), der auf Basis von „FRENELLS Direct-Molten-Salt-Technologie“ funktioniert. Bei dieser Technologie dient das geschmolzene Salz sowohl als Wärmeträger wie auch Speichermedium.

Die geschmolzenen Nitratsalze werden direkt im Kollektorfeld auf bis zu 550 °C erhitzt und in isolierten Tanksystemen gespeichert. Aufgrund der geringen spezifischen Kosten der Tanks kann deren Volumen und Salzinhalt auf bis zu 20 Stunden Volllaststromerzeugung ausgelegt werden. Durch die präzise Regelbarkeit und hohe Systemdynamik des FRENELL-CSP-Kraftwerksdesigns kann die Kraftwerksleistung binnen kürzester Zeit an Lastwechsel im Netz angepasst und eine lückenlose und bedarfsgerechte Solarstromerzeugung rund um die Uhr sichergestellt werden.

Vergleichbare Anlage mit Salzspeicher - Comparable Plant with Salt Storage

Bild 2 – Vergleichbare Anlage mit Salzspeicher – Comparable Plant including Salt Storage

Die besondere Anforderung an AquaSoli sind die extrem geringen zulässigen Verformungen der Fundamente (Bild 3) im Betrieb der Spiegel. Nur so werden nachhaltig die Sonnenstrahlen von der hochpräzise justierten Kollektor-Spiegelkonstruktion exakt auf die Salzlösung im Kollektorrohr gelenkt.

AquaSoli und Frenell arbeiten bei den geotechnischen Aufgabenstellungen dieser ThermoSolarkraftwerke seit ca. einem Jahrzehnt zusammen. Vorangegangen waren u.a. gemeinsame Kraftwerksprojekte und -planungen in Spanien (Bild 1), Chile und Indien (Bild 2).

PanoramaAufnahme der ThermoSolarBaustelle während der Tests

Bild 3 – Panoramaaufnahme der Baustelle “Bilancia 1” während der Durchführung geotechnischer Tests durch AquaSoli [Foto: AquaSoli]

Ende 2021 konnte die Finanzierung des von FRENELL entwickelten CSP Kraftwerksprojekts Bilancia 1 (Bild 4) auf Sizilien mit dem Schweizer Energieversorger EBL (Genossenschaft Elektra Baselland) (www.ebl.ch) sowie Swiss Life Management (www.swisslife-am.com) als Investoren abgeschlossen werden. Das CSP Kraftwerk basiert auf FRENELL´s flüssigsalzbasierter Fresnel-Kollektortechnologie und verfügt über eine elektrische Leistung von 4 MW. Der integrierte thermische Energiespeicher ist mit einer Kapazität von 15 Volllaststunden ausgestattet. Mit Bilancia 1 verstetigt FRENELL somit seinen Markterfolg speicherbasierter CSP Kraftwerke und hat ein weiteres Kapitel in der langjährigen und vertrauensvollen Zusammenarbeit mit AquaSoli (Bild 5) aufgeschlagen.

Fundamentbau für das Kraftwerk Bilancia 1 auf Sizilien [Foto: Frenell]

Bild 4 – Fundamentbau für das Kraftwerk Bilancia 1 auf Sizilien [Foto: Frenell]

Von AquaSoli beim Fundamentbau für das Kraftwerk Bilancia 1 auf Sizilien durchgeführte Eignungsprüfung und Qualitätssicherung [Foto: Frenell]

Bild 5 – Von AquaSoli beim Fundamentbau für das Kraftwerk Bilancia 1 auf Sizilien durchgeführte Eignungsprüfung und Qualitätssicherung [Foto: Frenell]